, ,

Software Metrology VS Classical Metrology: More Information, More Flexibility, More Robustness

Figure 1 Software metrology versus classical metrology

In this blog post, we will take a look at the advantages of software metrology over classical metrology, comparing the level of information that can be obtained for workflows used to achieve similar goals.

More Information

Classical Metrology

With a hard gauge, such as a go/no-go gauge shown on the left in Figure 1, one can only determine if the part dimensions lie within the tolerance limits, and the decision is binary; pass or fail. Read More

,

Maximum Material Boundary (MMB) Concept and its Advantages in GD&T Analysis

GD&T MMB Underconstrained and Gages Figure 4

The goal of this blog post is to present the maximum material boundary (MMB) concept in GD&T applications. The maximum material boundary concept is simply the use of a maximum material condition on a datum feature, as shown in Figure 1 (the annotation B(M)). Its major use is to allow easier assembly conditions on a part. Read More

,

Batteries Included: Using Python Scripts in BuildIT

BuildIT Python Scripts in Automation

Did you know that you can use Python scripts in BuildIT?  If you transform your Python files into executable files, you can import them into BuildIT processes. With this workflow, you can combine the richness of Python libraries with the ergonomic practicality of BuildIT processes. Read More

,

What is GD&T?

Diagram of a GD&T annotation using the ASME Y14.5 standard.

GD&T is an acronym that stands for Geometric Dimensioning and Tolerancing.  It is a symbolic language used by designers to communicate manufacturing constraints and tolerances clearly.  This information is conveyed in the form of annotations included in the design of the part.

To start, the designer encodes the information into the model, using GD&T’s specific grammar and syntax rules.  This eliminates the lengthy notes in a drawing that used to be used to describe the form.  With GD&T we have a broad range of tolerances, giving the designer a certain flexibility to communicate dimensional constraints based on the requirements of the part. Read More

,

How to Evaluate Flatness in GD&T

Flatness ASME GD&T Definition

In this post, we are going to take a look at the multiple methods of evaluating flatness in GD&T and determine which is the optimal approach.

Flatness is a GD&T form tolerance that is conceptually simple.  According to the ASME Y14.5 standard, it “specifies a tolerance zone defined by two parallel planes within which the surface must lie.” Read More

, ,

GD&T in Wind Power: Maximum Material Condition and Maximum Material Boundary Effects on a Wind Turbine Tower Flange

Wind Turbine Flange GD&T

In a previous post, we presented an application of geometric dimensioning and tolerancing with a wind turbine flange. In this text we will continue further, analyzing the same part with simulated points. Our objective is to observe the effects of different material modifiers on the analysis results and their advantages. For this, we will simulate measurement points on the part and then perform a GD&T analysis in BuildIT. We will then compare how the results obtained are affected by the application of different modifiers. Read More

, , , ,

GD&T in Aerospace Assembly: Use of Multiple Datum Targets for N-2-1 Location of Fuselage

Datum Based Alignment of Fuselage

This post will present a possible case in the aerospace industry for locating a fuselage part with 9-2-1 location, using datum target areas. For more detailed information on datum targets, you may refer to the ASME standard, section 4.24 [1].

N-2-1 Location with Datum Target Areas

In a previous post, we talked about using 3-2-1 precision location to create an accurate and repeatable datum reference frame for the part, while avoiding overconstraint. However, for most sheet metal manufacturing processes, the main dimensional problem is the sheet metal deformation normal to the surface [2]. This deformation cannot be neglected, even under the self-weight of the workpiece. Analysis shows that the average deflection of a sheet steel plate 400 mm x 400 mm x 1 mm under its self-weight can be between 1-3 mm with a 3-2-1 location layout. Therefore, an adequate fixturing system for sheet metal usually requires N>3 locators on the primary datum to properly restrain workpiece deformation. Read More

, ,

GD&T in Wind Power: Position Tolerances in Wind Turbine Tower Flanges

NX Flange Full

Recently, utility-scale wind turbines have become so large and heavy that they are manufactured and assembled in sections. While a wind turbine tower can reach a height of up to 100 m, there is a limit of 4.3 m on the diameter to pass under bridges. For easier handling and transportation, a wind turbine tower is typically manufactured in multiple sections. Read More

, , ,

GD&T in Automotive Assembly: Surface Profile Tolerances

Car Door Surface Profile Tolerances

In a previous post, we presented an application of datum targets for 3-2-1 location of a car door. In this post, we will follow up with the same part to verify the surface profile tolerances along the side surfaces of the door, for optimal assembly conditions.

Surface Profile Tolerances

A surface profile tolerance zone is a three-dimensional volume establishing permissible boundaries of feature(s) of a part. A surface profile tolerance can be used to define a tolerance zone to control combinations of size, form, orientation and location of a feature relative to true profile.  For additional information about profile tolerances, please refer to the section 8 of the ASME Y14.5-2009 standard [1]. In Figure 1, we can observe the car door part located through datum targets with surface profile tolerances. In the next sections, we shall analyze these tolerances further to better understand their functions. Read More

, , , ,

GD&T in Precision Engineering: Use of Diamond Pins in Precision Location Applications

Diamond Pin Assembly GD&T

In a previous post, we elaborated on the principles of precision location and presented one of the techniques for achieving it: The use of slots. However, with slots, we can still have the problem of high manufacturing cost if the part has substantial thickness.  This is because manufacturing a slot is simply more complex than drilling a hole, in relatively thick parts. One technique to have the best of both worlds is to use diamond pins. Read More

, ,

GD&T in Automotive Assembly: Use of Datum Targets for Precision Location of Large Surfaces

Automotive Datum Targets

In manufacturing and assembly, parts must be accurately and repeatably located in a well-defined reference frame to ensure consistent quality. For many automotive parts, because of the large and irregular surfaces involved, the entire surface of the feature cannot be used as a datum. In these cases, we use datum targets to establish a datum reference frame. This post will present a possible case in the automotive industry for locating a car door with the 3-2-1 location method, using datum target areas. For more detailed information on datum targets, you may refer to the ASME standard, section 4.24 [1]. Read More

, , , ,

GD&T in Precision Engineering : Use of Slots in Precision Location Applications

GD&T Pin and Slot DRF

Precision location can be very important in various engineering applications, such as machining and assembly. In machining, the tool follows a very precise path and a workpiece must be located precisely and stably at a precise position. In assembly, the positions of assembled parts must be assembled easily and overconstraint of the parts must be avoided. One of the common techniques for accomplishing these targets is the use of slots as part features. Read More